Engineering Intelligent Solutions for Quarrying, Mining and Agriculture
AGGAI is a leading Material Handling Machinery Manufacturer with global reach.
Designed and manufactured in the United Kingdom, AGGAI systems operate globally across Europe, the USA, Canada, Australia, New Zealand and the Middle East.
Engineering Intelligent Solutions for Quarrying, Mining and Agriculture
AGGAI is a leading Material Handling Machinery Manufacturer with global reach.
AGGAI is a globally trusted material handling machinery soloution provider, designed to customer’s needs, engineered for performance and reliability.
Designed and manufactured in the United Kingdom, AGGAI systems operate globally across Europe, the USA, Canada, Australia, New Zealand and the Middle East.
ABOUT AGGAI
WHY AGGAI
In-house UK engineering & manufacturing
no outsourcing, no quality risk.
AI technology with verified performance
all systems tested using customer material.
Performance guaranteed
based on verified test results.
Material testing facility
Full purity, yield and contamination reporting.
Live telematics & analytics
Real-time purity, defect and yield monitoring.
Lower labour & safety exposure
Reduced manual picking requirements.
Complete end-to-end solutions provider
one accountable partner for design, manufacturing, installation, commissioning and aftercare.
Plant upgrades & integration
AGGAI upgrades existing plants with new AI sorting, conveyors, substructures and power systems.
Higher output value & compliance
Consistent, certifiable quality.
AI OPTICAL SORTERS
AGGAI’s AI Optical Sorters use deep-learning vision to detect individual particles on a conveyor and automatically eject unwanted material with precision air jets. This delivers higher purity, improved recovery and lower operating cost.
Unlike colour sorters or fixed-logic systems, AGGAI’s AI models continue learning, recognising shape, texture, size, moisture variation and contamination with accuracy far beyond manual picking or traditional automation.
Commercial Advantages
- Higher purity and increased recovered value
- Reduced manual picking labour
- Lower health and safety exposure
- Consistent, certifiable output quality
- Lower cost per tonne
- Live telematics for real-time performance tracking
Industrial Applications
- Aggregate refinement
- Trommel fines processing
- IBA non-ferrous recovery
- Mining ore separation
- C&D waste sorting
- Municipal waste fines upgrading
- Secondary commodity recovery
Agriculture & Agri-Food Applications
AGGAI AI technology delivers advanced defect detection and quality grading for fresh produce.
Suitable for:
- Potato sorting and defect removal
- Onion grading and contamination detection
- Carrot inspection and sizing
- Apple grading, colour and blemish detection
- Root crop sorting
- Pack-house pre-processing optimisation
In-House Testing Facility
Operators may send aggregates, waste streams, mining ore or produce for full material testing, including:
- Purity analysis
- Yield and recovery measurement
- Throughput performance
- Defect and contamination behaviour
Performance Guarantee
After successful testing, AGGAI provides a documented performance guarantee for the AI sorting technology only, based strictly on verified results from the in-house test facility.
This ensures transparency, reliability and measurable commercial benefit.
Live Telematics
Real-time data on:
- Purity
- Recovery yield
- System behaviour
- Reject patterns
- Uptime and maintenance insights
AGGAI designs and manufactures heavy-duty conveying systems for quarrying, mining and recycling.
- Static, mobile, radial and tracked conveyors
- Modular design for rapid installation
- Compatibility with AGGAI sorting systems
- Designed for continuous-duty operation
AGGAI manufactures a wide range of engineered substructures and fabricated components for safe, efficient plant operation.
Capabilities include:
- Structural support frames
- Walkways, access platforms and gantries
- Stairwells, ladders and step-overs
- Safety rail systems
- Diverter chutes and transfer points
- Feed hoppers, bins and chutes
- Custom heavy-duty fabrications
All components are 3D CAD designed and manufactured for seamless integration into new or existing plants.
If your project requires a custom engineered structure, AGGAI will design and manufacture it.
AGGAI’s Dual Power Systems are a next-generation hybrid solution engineered to integrate seamlessly into existing mobile crushing, screening and shredding machinery. They allow operators to run equipment using either diesel or electricity, delivering substantial cost savings and environmental benefits.
These systems are the first retrofit-friendly hybrid solution of their kind, enabling operators to electrify old plant rather than purchase new equipment.
Commercial & Operational Advantages
- Significant Fuel Savings
Electric power drastically reduces diesel consumption, lowering cost per tonne and improving profitability.
- Lower Engine Service Costs
Fewer diesel hours mean:
- Longer service intervals
- Reduced wear
- Fewer breakdowns
- Lower lifetime maintenance costs
- Reduced Downtime from Fuel Logistics
Electric operation:
- Eliminates frequent refuelling
- Reduces on-site fuel movement
- Lowers risk of contamination or fuel-related failure
- Lower Emissions
Electric mode dramatically reduces CO₂ and particulates, supporting ESG goals, planning requirements and cleaner working conditions.
- Full Mobility with Plug-In Capability
Operate fully electric where grid or generator supply exists, while retaining diesel mobility and flexibility when required.
- Rapid Integration
- Suitable for most crushing, screening and shredding platforms
- Minimal installation downtime
- Designed for industrial durability
AGGAI provides turnkey processing systems with guaranteed technology performance.
- Process evaluation
- Layout development and 3D CAD modelling
- In-house fabrication and assembly
- FAT & SAT testing
- On-site installation and commissioning
- Operator training
- Technology performance guarantee
AGGAI also upgrades existing facilities, improving throughput, purity and overall plant performance without full replacement.
ENGINEERING & SERVICES
Design Consultancy & 3D CAD Modelling
AGGAI offers subcontract design services and full project development using advanced 3D CAD modelling. Our design team collaborates with customers to understand their operational challenges and create accurate engineered models, bespoke components and plant layouts.
- Bespoke engineered product design
- Custom plant modifications and system enhancements
- Optimised material flow layouts
- Structural and mechanical concept development
- Seamless integration into existing plants
- Risk reduction through detailed modelling
This level of precision ensures faster manufacturing, better performance and minimal on-site modifications.
Laser & Plasma Cutting
AGGAI provides precision laser and plasma cutting as part of our internal projects and for external subcontract customers requiring one-off or batch-produced components.
- High-accuracy profiling for bespoke parts
- Repeatable batch production for subcontract manufacturing
- Fast lead times for urgent projects
- Low-waste cutting optimised for cost efficiency
- Suitable for structural steel, wear plate, aluminium and stainless
Our cutting services support everything from custom brackets and access components to full substructure fabrication.
Welding & Fabrication
AGGAI’s coded welders produce high-quality structural and mechanical fabrications for turnkey projects and subcontract manufacturing orders.
- Engineered support structures
- Walkways, gantries, platforms and step-overs
- Hopper systems, transfer points and diverter chutes
- Conveyor frames and guarding
- Bespoke component fabrication for OEMs or operators
- One-off prototypes and repeat production runs
Everything is built to withstand heavy-duty use and demanding operational environments.
Mechanical, Hydraulic & Electrical Assembly
Our multidisciplinary assembly teams build complete systems and undertake specialist subcontract assembly work for customers requiring additional capacity or technical expertise.
- AI sorting systems
- Conveyor modules
- Dual-power retrofit systems
- Control panels and electrical systems
- Hydraulics, manifolds and power units
- Custom engineered equipment
- High-quality system integration
- Reduced commissioning time
- Consistent build accuracy
- Faster project turnaround
Powder Coating and Galvinsing
AGGAI delivers industrial-grade finishing services for both AGGAI-manufactured equipment and subcontract components, ensuring long-term protection and a high-quality appearance suitable for demanding operational environments.
- Shot blasting and surface preparation to industry standards
- Priming and high-performance coating systems
- Hot-dip galvanising and zinc plated finishes for enhanced corrosion protection
- Marine-grade paint specifications for aggressive and coastal environments
- Colour matching to customer branding or OEM requirements
These processes provide durable, corrosion-resistant and abrasion-resistant finishes, extending service life while maintaining a professional, customer-facing appearance across all equipment.
Installation & Commissioning
AGGAI delivers on-site installation and commissioning for new plant, upgrades and bespoke fabricated components. For subcontract customers, we offer optional installation support to ensure seamless integration.
- Mechanical and electrical alignment
- System functionality checks
- Performance validation
- Operator training
- Project handover documentation
AGGAI ensures safe, efficient and professional deployment on every site.
Servicing & Spare Parts
AGGAI provides full aftermarket support for AGGAI-built systems and compatible third-party equipment across recycling, mining, aggregate and industrial sectors.
- Recycling machinery
- Quarry and aggregate processing equipment
- Mining plant components
- AI sorting systems
- Conveyors and material-handling units
- Bespoke fabricated parts for subcontract customers
- Fast dispatch and high availability
- OEM-quality or higher-spec equivalents
- Reduced downtime and improved reliability
- Support for both AGGAI and external equipment
- Preventative maintenance programmes
- Emergency breakdown service teams
Where continuous operation is critical — AGGAI delivers the parts, service and engineering expertise to keep production running.
APPLICATIONS & CASE STUDIES
- Aggregate refinement
- Trommel fines processing
- Recycled aggregates
- IBA & metal recovery
- Mining ore beneficiation
case studies
Recovering Value from Trommel Fines
Application
AI Optical Sorting of Construction and Demolition Trommel Fines
The Challenge
Trommel fines are often treated as waste due to contamination from wood, plastics and light debris. As a result, valuable mineral material is routinely sent to landfill, incurring significant disposal costs. In the UK, landfill tax alone is £125.15 per tonne (2024 standard rate), before haulage and handling costs are applied.
Our Solution
AI optical sorting technology was introduced to analyse trommel fines and selectively remove contaminants. The system identifies and ejects unwanted materials, recovering clean mineral fines that would otherwise be lost.
The Outcome
- Reduced landfill volumes
- Recovery of reusable mineral fines
- Avoided landfill tax and disposal costs
- Creation of a usable secondary aggregate product
Commercial Benefit
By diverting recoverable material from landfill, operators turn a cost stream into a value stream. Disposal costs are reduced immediately, improving site profitability without increasing inbound waste volumes.
Environmental Impact
Recovering material from trommel fines reduces landfill dependency, lowers transport emissions and supports circular economy objectives by keeping materials in productive use.
Brick and Concrete Separation for Reuse
Application
AI Separation of Brick and Concrete in C and D Processing
The Challenge
Mixed Construction and Demolition aggregates often contain both brick and concrete. When processed together, brick contamination reduces the quality and performance of recycled concrete aggregate, limiting its use in higher-value concrete applications.
Our Solution
AI optical sorting technology was deployed to accurately identify and separate brick from crushed concrete. The system creates two clean material streams, concrete aggregate and recovered brick.
Why Brick is Removed
Brick has higher porosity and different strength characteristics than concrete. Removing it improves the consistency, durability and performance of recycled concrete aggregates, making them suitable for reuse in concrete production.
The Outcome
- High-quality recycled concrete aggregate
- Recovered brick for secondary reuse applications
- Reduced reliance on virgin aggregates
- Improved material compliance and consistency
Commercial Benefit
Separating brick enables recycled concrete to replace virgin aggregate, reducing material purchase costs. It also increases the overall value of recycled outputs while reducing waste disposal volumes.
Environmental Impact
Reusing concrete aggregates reduces quarrying, conserves natural resources and lowers embodied carbon. Recovering and reusing both materials supports a circular economy approach, extending the lifecycle of construction materials and reducing environmental impact.
DEALER OPPORTUNITIES
- Exclusive territories
- Full training and technical support
- Shared marketing and lead generation
- Recurring service & spares revenue
- Next-generation AI & hybrid technology
